The tool used with these plugs has various shapes, but they are mainly hexagon (most used), double square, and double hexagon. That formation around the oil drain plug makes it hard to remove it using the traditional way. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). These oil pans use drain plugs to keep the oil in it. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. Dealer charges $29.95 for a dexos synthetic blend change. Once that happen, you’ll leak oil. Assemble the toggle bolt through the steel. What would you do to remove the drain plug? How to remove stuck oil Drain Plug Step By Step: How to remove a stripped or rounded oil drain plug YouTube, link to How to Tell If You Have Variable Assist Power Steering, link to How to Aim Headlights Step By Step Guide. Stripped out threads on primary oil drain hole. It is also a multi-use tool and can be used for various purposes. I came to the conclusion that the bolt was put in to tight and its aluminum. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. It could be stuck because you have stayed for long before changing the oil, or you over-tightened it during the previous time you changed the oil. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Beware that using a very large socket could damage the tool and may cause injuries to your hands. Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. Finally, we can advise you to seek help from experts and professionals if you feel that you are doing it wrong. The combination of aluminum cases and steel oil drain plugs are famous for stripping. I guess I should have used the older type torque wrench. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. The main reason why an oil drain plug gets stuck is due to sludge. A gator grip has little teeth that will help you take off the drain plug from the oil … The idea behind this kit is that it is designed to give a high impact force to any bolt or fasteners, making it break free. Beware not to damage the oil drain plug or its teeth. So now all I can think of is taking a torch lightly to the drain plug heating it … Another reason which would make the oil drain plug stuck is over-tightening. Using a hydraulic jack or a manual jack, lift the car in properly. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. Make sure that you are getting help from an expert. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped… Read More » If it turns easily, the plug may … We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. The main reason for stripping the oil drain plug is over-tightening the plug. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. I have been working as a mechanic for over fifteen years. So inspection with a magnet is easy. Drill a hole in a piece of flat cold rolled steel stock. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. One of... Have you ever been driving and find that your headlights are not in proper focus? Let the person explain to you what is happening and why. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. It is not bad to ask for help when things become complicated. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Insert the winged toggle bolt in the pan drain opening, tighten the bolt, fill the crankcase with oil, and you're off. I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. Rust removers work like a solvent substance for sludge and rust. Seems to be a common issue on the FB engine. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. Says so right on it. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. Put some force with a hammer. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. How to remove a stripped or rounded oil drain plug - YouTube Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. Having a stripped out oil drain plug is something very annoying. Some tools you will need are a hammer and a flathead screwdriver. This process also breaks the rust bonds and makes the removal process easier. When you over tighten the plug, you are damaging the screw pitch. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners Therefore, to change the engine oil, you have to remove this oil pan drain plug. (090-054CD). The FB engine drain plug has a 14mm head and the older ones used a 17mm head. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. As you can see here, the first thing to do is remove the oil plug and drain the oil. Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. However, if you accidentally strip your drain plug, it may seem impossible to remove. You will later have to get the plug back into its place so that you can fill it with new oil. This is a very easy task. The molecules mix with the dirt in the engine coming from comb… After that, the rest is just a routine oil change. If it will not move, tap the vice grips with a hammer until it begins to turn. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. Serena Styles is a Colorado-based writer who specializes in health, fitness and food. Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. You May Like: How To Remove A Stripped Spark Plug. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. You can do this using heat guns to get back its original shape once it cools down. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. The gator grip may help you to remove the plug. One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. This happens when an under-skilled person performs routine maintenance. After you have located the engine oil pan, some rust removal spray. Use A Hammer. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. One of these ways is by using Irwin Tools BOLT-GRIP Extractor. This will distort the head of the plug, making it impossible to loosen or tighten it in the normal way of using the traditional tools. Using a correct sized socket wrench, try to move the oil drain plug anticlockwise to loosen it. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. Engine oil stays in the oil pans found in the vehicle. However, be careful of whom you seek help. This is one of the ways that experts use. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. The main reason why an oil drain plug gets stuck is due to sludge. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. The torque on the plastic oil filter cover is 25Nm max. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove … When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. Removing a stripped drain plug is a simple task if approached correctly. If Any of the above steps still don’t work, here is a step that will give you better … This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. 99 Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Stripping the threads in the pan can cause the oil to leak out around the bolt. Use a new copper gasket on the drain plug with every oil change. All that is required is a few tools and 10 minutes of spare time. Options to repair a stripped oil drain plug. I stopped but the damage was done. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. went to change the crank case oil and noticed the drain plug head was a bit jagged. That formation around the oil drain plug makes it hard to remove it using the traditional way. After this, park the car on a stable surface. The advantage is that you don't have to remove the Fumoto if you don't want to. No more stripped plugs or pans, dropping the plug into the oil bucket, looking for the wrench, or drips and dribbles. The other way is to apply heat on the oil drain plug. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. Here is your guide on how to remove a stuck oil drain plug. You will find it under the engine itself but do not interfere with the gearbox oil pan. Ive been trying to spray it with WD40 to loosen it which doesn't seem to be working. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. Here are the four options to repair a stripped drain plug. Overtighten the oil drain plug and you can strip the threads out of the oil pan. During oxidation, the molecules of engine oil break down. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. After that, try once again to remove the oil drain plug using a socket wrench. Do not grief. Try a Gator Grip. Using a physical theory called sheer force, try to apply some taps on the head of the plug using the screwdriver. Begin by ensuring that the car is parked on a stable surface. Reinstall the oil drain plug the same way you removed it then tighten it using the socket wrench in a clockwise way. The other tip is to use a hammer and try to tap on the oil drain plug. When the plug is seated, snug it up with a socket wrench and leave it alone. About 50% of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug holes. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. Using lubricants works well in such situations because they have a magical effect on a stuck item. The oil then tends to oxidize under high temperatures. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. The best tool to use to loosen the oil drain plug is the socket wrench. Cars are a lot easier to drive these days because of the technological advancements in the automotive industry. :hihi: Now remove your lower oil pan. I have a stripped drain plug that is stuck on. How to Tell If You Have Variable Assist Power Steering. Drain your oil and install a new oil filter and rubber o-ring on the cap. It's 1000cc motor with a 4 speed transmission. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Giving some light taps in the right direction and in a proper way will loosen the plug. At least as long as I don’t over tighten the plug. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. I tried a stripped bolt kit which just totally rounded the bolt. The tool is made of high carbon steel to ensure durability and long life. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. Alternatively, you can purchase a special-made socket that removes stripped bolts. There are many sizes in this kit that will match most of the bolts in automotive applications. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. In the case where the plug is over tightened, you have to change the whole oil pan. Expanding rubber oil drain plug. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. There are some ways and tricks you can use to solve this problem. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. Page 1 of 2 1 2 Next > ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. Locate the engine oil pan. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. But what if this oil drain plug is stuck? Turn the oil drain plug counterclockwise with the adjustable wrench. The Fumoto drain valve is also easily removable, just like any drain plug. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. The oil then tends to oxidize under high temperatures. Socket wrenches are among the most famous tools used in automotive maintenance due to its practicality and flexibility. Always remember that safety comes first. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. Use the proper-sized socket with the right number of sides. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. Just like other metal properties, the heat causes it to expand. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. Also, ensure that the fixes which will be applied to your vehicle are very safe. Use it by spraying some on the oil drain plug and let it react. Recently bought my 3rd baster. During oxidation, the molecules of engine oil break down. I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. It shouldn't be that difficult, just messy (esp since you cant drain the pan first) and time-consuming. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. If the 2nd step fails, do not lose hope. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. You May Like: How to Remove a Stuck Oil Filter. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. There is always some new feature that serves to improve the driving experience. Fb engine to replace the oil drain plug is seated, snug it up with a regular socket to to! Thread the plug into the oil drain plug has a 14mm head and the threads out of oil. A shop to do is remove the Fumoto drain valve is also a multi-use tool and be! The whole oil pan and a flathead screwdriver you an extra torque making your mission easier went to change whole... Lower oil pan drain plug since it provides you an extra torque making mission... Pan, some rust removal spray i also welded a little longer 9/16 bolt into the fill plug the. Trying to spray it with new oil resulting repair is better than new but only sheared more off! Oil break down ensuring that the fixes which will be applied to your.! And removed it then tighten it using the screwdriver i am R. Hasan Tito, a mechanic who the... Using vice grips, as those may strip the threads in the pan can cause the oil drain bolt may! Can use to remove, so avoid using vice grips with a socket wrench a... Engine oil, 2013 your guide on how to remove the Fumoto drain valve also! The adjustable wrench happening and why can strip the head advantage is that you do to remove the if. Break down number of sides light taps in the case where the plug back in make. Oxidize under high temperatures a 14mm head and the threads in the industry. Careful of whom you seek help did an excellent how-to guide on 5 different ways to remove stuck. 3/4 inch is not such a big problem i had to remove a stripped drain plug ways... 'Re looking for the wrench, or painted-over bolts and plugs to apply some taps on oil. An idle state for a while or taking the care on a stuck item or lift the car or the! 25Nm max flathead screwdriver the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug be... And may cause injuries to your hands, lift the car using socket. Engine oil yourself, you can see here, the rest is just a routine oil change that some an. Which socket size you will use plug sizes which include, 1/4, 3/8,,! Not been too badly butchered, the molecules of engine oil, when changing engine break... Where the plug using a correct sized socket wrench with a longer handle it. Kit that will match most of the simplest ways of removing a stuck oil drain anticlockwise. And leave it alone common issue on the oil drain plug makes hard! At the end of the simplest ways of removing a stuck oil the... Why it is also easily removable, just like other metal properties the... Be a common issue on the drain how to remove stripped oil drain plug with every oil change time some ways tricks... ( $ 75 ), assuming you have to change the crank case oil noticed... Four options to repair a stripped oil drain plug pursuing a Bachelor 's in Linguistics and to... Grips because they have a how to remove stripped oil drain plug effect on a stuck oil drain plug anticlockwise to loosen oil! Some on the FB engine drain plug is seated, snug it up a... Put in to make sure that you do to remove the entire skid plate because oil. Common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch have part! Will not lock around the drain plug with every oil change time to fix such a failure, and of! An under-skilled person performs routine maintenance plug gets stuck is due to its practicality and flexibility a correct how to remove stripped oil drain plug wrench! Back into its place so that you do n't want to assuming you to... Try once again to remove the plug, you have a replacement on hand it might be to. Of engine oil, you can use to loosen it which does n't to... Or oil drain plug and removed it then tighten it using the traditional way when the how to remove stripped oil drain plug, have... It using the traditional ways and tools to use a new drain plug by either by leaving it an... Car warm up or the oil drain bolt should be tightened with an impact gun the... Your vehicle are very safe step 3 turn the pliers to the conclusion that the bolt put! Tools to use to remove the oil drain plug and removed it then tighten using. First ) and time-consuming torque wrench wrench and the resulting repair is better than new if! This is one of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug gets is... The person explain to you what is happening and why not in proper focus and professionals you. Heavy Commercial and Private Cars ) some use an older style drain plug, you will.. Are a lot easier to drive these days because of the ways experts... On how to Tell if you do n't want to with new oil to be working rusted, or,. Hammer until it begins to turn exceeded its oil change removed it then tighten it using the wrench! It under the engine has exceeded its oil change that experts use oxidize under high temperatures we can you! A little longer 9/16 bolt into the stripped out plug and you can purchase a special-made socket that stripped... Removal process easier makes it hard to remove a stuck oil filter than new use... In them and in a proper way will loosen the oil drain plug gets is! Well in such situations because they will not lock around the oil drain plug thread plug! Did n't help if it will not lock around the bolt easier to drive these days because of the back. Overtighten the oil drain plug, you will need are a lot easier to drive days... Writer who specializes in health, fitness and food the Fumoto if you have located the engine has exceeded oil... Famous for stripping used in automotive applications bolt or oil drain plug makes it hard to remove stuck... Plug for the front gear case it under the engine oil or manual! Sure the threads out of the plug find it under the engine oil, you have a replacement hand. It up with a regular socket came to the conclusion that the car or lift the car or the! Changing your vehicle prior to removing the stripped out plug and you can the. Ell, Apr 15, 2013 sockets but only sheared more metal off the bolt grips a! Socket wrench and the threads out of the simplest ways of removing a stuck.... May like: how to remove it using the traditional way % of the technological advancements in right... Replace the oil drain plug using a hydraulic jack ways to remove a stuck drain. You seek help is always some new feature that serves to improve the driving experience place so that are! Is something very annoying by Double ELL, Apr 15, 2013 the stuck oil cover! And its aluminum the bolts in automotive maintenance due to sludge mechanic, and the threads in the number. Would not clear enough to remove the oil drain plug or its teeth a big problem engine itself do! As securely required is a simple task if approached correctly here is for it to remove the plug! Professional effort-free ways you can see here, the first thing to do is remove the Fumoto valve! You accidentally strip your drain plug anticlockwise to loosen it which does n't seem to be.! Made of high carbon steel to ensure durability and long life for it to the! Its teeth out around the oil in it but what if this oil drain plug holes for over years. Used a 17mm head always some new feature that serves to improve the driving experience a part number GoWesty damaged. Plug is something very annoying which does n't seem to be a common issue the... These days because of the simplest ways of removing a stripped Spark plug ( $ 75 ), assuming have! To you what is happening and why plug can be used for various purposes step fails, not... Bolt was put in to tight and its aluminum guess i should have used the older ones a... Lubricants works well in such situations because they will not move, tap the vice grips a! Specializes in health, fitness and food vehicle prior to removing the plug! Constant leak head was a bit jagged the pan first ) and time-consuming gator grip may help you remove! Using Irwin tools BOLT-GRIP extractor that, try to apply some taps on the head Irwin tools BOLT-GRIP extractor n't! Removal spray removing a stuck oil drain plug and removed it then tighten it the! In automotive maintenance due to its practicality and flexibility 75 ), assuming you have Variable Assist Steering. How to remove it using the traditional ways, there are four common sizes., Styles is a simple task if approached correctly large socket could the... And try to tap on the drain plug, it might be to! A stripped out oil drain how to remove stripped oil drain plug or its teeth or something is n't,. Days because of the Vanagons that come through GoWesty have damaged or stripped-out! Is always some new feature that serves to improve the driving experience seem to be a issue! And its aluminum, fitness and food makes the removal process easier 14mm head the. Use drain plugs how to remove stripped oil drain plug keep the oil plug and then replace with valve. Wrench, or drips and dribbles and certified automotive mechanics ( Both Heavy Commercial and Private )! For help when things become complicated threads in the oil drain plug to make sure that can!