We have the capacity and capability to provide quality processing of any part size and shape. Our expertise is backed by the know-how of ion/plasma nitriding and an innovation focus. Mission Statement. This helps lower materials cost. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. The hardness achieved is dependent on the alloy constituents in the steel. With an interesting full package service, ION HEAT offers nitriding processing systems that guarantee temperature uniformity, control of energy consumption and an effective return on investment. At Metal Plasma Technology (MPT) in Valencia California, we are experts in plasma ion nitriding. As a result, we follow the strictest quality standards. IBC provides advanced surface treatments for applications requiring significant wear and corrosion resistance. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. Plasma nitriding, known also as ion nitriding is a form of case hardening process. (715) 330-5027 The process was developed in the 1920's as an alternative to the gas nitriding process. The process uses a Plasma discharge of Hydrogen and Nitrogen gases both to heat the steel surfaces and to supply Nitrogen ions for Nitriding. Our rapid turnaround time surpasses the industry standards. Inside our heated furnaces, nitrogen atoms accelerate towards the metal parts. This process will produce a diffused layer 0.0005" to 0.024" deep. Pulsed Plasma Nitriding is a pulse glowing discharge is an efficient method to increase hardness and wear resistance of metals and alloys. to form a hard-outer case. This process supports the aerospace, defense, power generation, oil, gas, automotive, medical, and commercial industries. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. Plasma nitriding is a similar process to plasma carburising, but with the use of a nitrogen-hydrogen gas mixture rather than a hydrocarbon to produce the glow discharge plasma. MPT is committed to helping the environment. Accurate Ion Technologies was established in 1998 with the introduction of the ECO-GLO™ process for Ion-Plasma Nitriding. The benefit of this system is the operation executes at lower temperatures than other case hardening methods. This allows us to run parts while loading other vessels. For more information on the results you can expect from plasma nitriding, choose the Plasma Engineering Information option from the menu. For a comparison of the two processes choose the Plasma vs. Gas option from the menu. Heading: Plasma Nitriding Services, City: Gurgaon NCR, Results: Bhat Metal Research Limited, Involvements: Bhat Metal Research Limited Metals Heat Treatment Services near me with phone number, reviews and address. We perform advanced case hardening on a wide variety of steels. This process supports the aerospace, defense, power generation, oil, gas, automotive, medical, and commercial industries. Call today! Favoured for components that are subjected to heavy loading, nitriding imparts a high surface hardness which promotes high resistance to wear, scuffing, galling and seizure. It is an extension of conventional nitriding process, utilizing plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. Founded in 1982, we have based our business on the principles of exemplary quality and service at a reasonable price. The Plasma vs. Chrome option on the menu bar will provide a comparison of the two processes. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. Same day quotes. Introduction. The plasma process is a thermal process performed in a vacuum environment. Here at MPT in Valencia California, our process is unique compared to other case hardening methods. For over 30 years we have been a reliable provider of plasma ion nitriding. These companies offer a comprehensive range of Plasma Nitriding Services, as well as a variety of related products and services. The basic technological advantage of this method is the low temperature at which the process is conducted (800-1200°F), resulting in very small dimensional deformations and distortions. As a result, the system automatically switches to the next vessel to keep running. Our 30 000 square foot facility, on 6 acres of land is located in close proximity to the 401, in the heart of Cambridge, Ontario. MPT follows all procedures and quality standards required by NADCAP. Plasma nitriding is a smart choice whenever parts are required to have both nitrided and soft areas. Operating at lower temperatures drastically reduces part distortion. "Gary (AHT Founder) is still the man most responsible for making Plasma nitriding a mainstream process in North America.” TheMonty.com, Publication. The process was developed in the 1920's as an alternative to the gas nitriding process. The plasma process is a thermal process performed in a vacuum environment. Effective case depths of up to 0.020-inch are formed in order to provide increased wear, fatigue and corrosion resistance properties. MPT has 570 cubic feet of processing capacity total. Plasma nitriding is one of the most important surface modification technologies. 1. The wide range of possible temperatures and case depths, which allow adjustment of different properties of the treated parts, give gas nitriding a broad field of applications. We have been doing this since 1986 and our staff has all the expertise in this field. Forging, stamping and blanking, are just a few of the applications that enjoy substantial performance increases from the plasma nitriding process. The significant advantage of nitriding over other surface hardening processes is that the case hardness is developed without quenching and subsequent distortion issues. We process large part quantities in just a single run. Additionally, the ion nitriding process improves the metallurgical properties of the steel. The case depth achieved is dependent on the alloy being nitrided. For application results and more application areas that have experienced performance increases from the plasma nitriding process choose the Applications option from the menu. Read More. This gas is a carbon containing one, that helps for the formation of a bigger compound (white) layer, that is formed on top of the diffusion zone. Plasma nitriding; These processes offer to the engineer, the ability to pre-treat the steel in order to develop the required core hardness and tensile strength. Fatigue strength is increased mainly by the development of surface compressive stresses. Kassir. These advantages combine to save our customers time and money. Commonly our in-house logistics organisation collect materials from our plants overnight, and delivers into your plant first thing in the morning. That’s why our process is the cleanest and most efficient available. Choose the Plasma Process option from the menu to learn more about the plasma nitriding process. Providing consistent high quality products and services to our customers at competitive prices, while being in strict compliance with all environmental, safety and health regulations. IBC's innovative processes are based on low-pressure plasma and thermo-chemical reactions and have been used with exceptional results for over 15 years. The Ion Nitriding Process. A very high degree of control of the case depth and compound layer is achieved by this form of Nitriding. Ion Plasma Nitriding. Then nitrogen atoms incorporate into the surface of the metal, cleaning the surface and diffusing into the metal. Cambridge Heat Treating Inc. is a one-stop shop for custom heat treating. The Ion-Plasma Nitriding process is accomplished inside a vacuum chamber with a precisely controlled atmosphere of nitrogen, hydrogen and other gases. Plasma Ion Nitriding is a process for surface treatment of metal parts to make them resistant to wear and fatigue.Parts to be treated are placed in a vacuum chamber and a high DC voltage (typically around 1000 volts) is established between the parts and the chamber wall. https://plasma-nitride.com/wp-content/uploads/2019/09/MPT-PROMO_FINAL.mp4. Nitriding in pulse glowing discharge (Plasma Nitriding or Ion Nitriding) is an efficient method to increase hardness and wear resistance of metals and alloys. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. Heading: Gas Nitriding, City: Faridabad, Results: Shiva Automat, Involvements: Gas Carbo Nitriding Gas Carbonizing Shiva Automat near me with phone number, reviews and address. Our foremost specialty is Ion Nitriding. Ion (Plasma) nitrocarburising is a heat-treatment, similar to Plasma Nitriding, but a small percentage of an additional gas is added in the the vacuum chamber during the process. Our services have been provided to customers in aerospace, power generation, defense, automotive, medical, commercial and other applications for agencies in the United States and abroad. Reliable, economical and fast. I deal with several vendors daily and AHT is on the top of the list with very few other vendors with good turnaround time. GAUGE PLATE IMPORTERS. MPT in Valencia, CA was founded in 1986 by A.B. This means we are running 24/7/365. Our process also reduces cycle times. Nitriding is a highly specialized surface hardening treatment that produces a thin but high hardness case on a wide variety of steels. The ion nitriding process is carried out in a vacuum vessel where a high-voltage electrical charge forms plasma, causing nitrogen ions to accelerate and impinge on the metal. The plasma process is an excellent choice for demanding abusive environments where standard coatings and platings will fail. Most customers deliver to our plants themselves. ECO-GLO™ is the most advanced case-hardening process available today for steel materials. Ion nitriding, or plasma nitriding, is currently one of the most technologically advanced methods for case hardening of steel components. Fatigue strength is increased mainly by the development of surface compressive stresses. Quality Heat Treating. Additionally, MPT has the largest plasma ion nitriding furnace available. Nitriding and nitrocarburising are low temperature, low distortion "thermochemical" heat treatments carried out to enhance the surface properties of finished or near finished ferrous components. Finally, nitrogen combines with other elements within the metal (iron, manganese, chromium etc.) Plasma nitriding experiments were conducted on AISI 304L steel in a temperature range of 375–475°C using pulsed-DC plasma with different N2–H2 gas mixtures and treatment times. The advantages of gaseous nitriding processes can be surpassed by plasma nitriding. MPT operates dual vessel systems. We will process virtually any shape or size part. For a comparison of the two processes choose the Plasma vs. Gas option from the menu. We have been NADCAP accredited since 2003. This process can be used for a … Crank and Cam shaft nitriding (Nitro Coating) for performance automotive applications. Kennebunk, Maine 04043, NCT Adds the First of Our Newest Generation Cathodic Arc Coating Systems the M-Arc G2, Northeast Coating Technologies Continues to Grow in Kennebunk. Welcome to the premier industrial source for Plasma Nitriding Services in Michigan. When the nitrogen ions bombard the part they heat up the … Proper masking design ensures parts are case hardened in precise locations. At Metal Plasma Technology (MPT) in Valencia California, we are experts in plasma ion nitriding. Also, no separate heating is required as the plasma provides sufficient heating of the component's surface to reach the process temperature of typically 500°C. Welcome to the premier industrial source for Plasma Nitriding Services. Plasma Nitriding We offer the widest range of Plasma Nitriding and Plasma Nitrocarburising facilities available in the UK. Plasma ion nitriding and corrosion protection treatments for clients in Green Bay, WI and across the USA. MPT also employs experts in masking design. 105 York Street Particularly when applied to higher alloyed steels, plasma nitriding imparts a high surface hardness which promotes high resistance to wear, scuffing, galling and seizure. By choosing the Hardness Chart option from the menu you will see the recommended core hardness, the case depth and the hardness you can expect from the nitride layer. This Plasma Nitriding process hardens stainless steel and titanium alloys. Each of our sites delivers Nitriding on a fast turn-around basis throughout the UK, and we have courier services into Ireland, Wales and Scotland. Plasma ion nitriding produces a strong surface with minimal part distortion. The process was developed in the 1920's as an alternative to the gas nitriding process. Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. The atmosphere is ionized using a combination of convection heating and pulse-DC electrical current, resulting in atomic absorption of nitrogen into the surface of metal components in the chamber. We are fully NADCAP accredited for heat treating and aerospace quality systems. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. Salt Bath Nitriding Xylan Coating Phosphate Conversion. Plasma Nitriding is an established and successful process particularly important for precision machined parts. Plasma nitriding can be further branched out into plasma nitrocarburising. The companies featured in the following listing offer a comprehensive range of Plasma Nitriding Services, as well as a variety of related products and services. The basic technological advantage of this method is the low temperature at which the process is conducted, resulting in … PLASMA NITRIDING PROCESS. 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